Carry back is the leading cause of inefficiencies in conveyor systems, regardless of the length of the conveyor line or rate of belt speed. The manual task of removing carry back is both resource and equipment intensive. It also has the potential to create very serious personal safety hazards, as well as causing excessive unscheduled production downtime.
These consequences strongly justify the investment in a belt cleaning system, but how do you select the correct belt cleaner type to suit your specific material application and cleaning objectives.
The first step in selecting a belt cleaner is to quantify the extent of your belt cleaning problem. Do this by answering the following 2 questions:
Q1. Is your conveyor’s operating environment fit for purpose?
– How much space available for installation and service?
– Is there the possibility that the application’s moisture content may fluctuate?
– Are there any cuts, gouges or rips in the belt surface from age or abuse?
– Are there any non-recessed or damaged mechanical splices present?
– How much belt vibration is there that may make it difficult to maintain a consistent pressure between a blade and the belt itself?
Q2. What are your belt cleaning objectives?
– Are you experiencing any of the following problems:
‘Out-of round’ build up / roller bearing failure / shortened belt life / mis-tracking (spillage)
– Level of cleaning required:
Dissatisfied with existing unit / no prior belt cleaning experience / simplify blade replacement procedure / extend the service life of the blade / reduce maintenance requirements / inconsistent production schedules / withstand harsh climate or highly abrasive application
– Level of ongoing maintenance available
– Level of installation expertise required
The second step is to confirm the dimensions of your conveyor. You will need to know:
Belt Speed (tph):
One Direction or Reversing (please tick one):
Pulley Diameter (mm):
Lagging condition and thickness:
The third and final step is to contact a reputable and reliable supplier of specialist conveyor belt cleaning componentry. Consider the following criteria:
- Check that the supplier has a wide range of belt cleaning systems available (primary, secondary, v-plough and dewatering systems).
- Check the service life of the belt cleaning model by requesting a statement of the expected average life and cost of wear parts.
- Check that any future replacement parts are easily accessible and support your continuing ROI calculations.
- Check that the installation instructions are achievable with your resource allocation, and ideally that local-time support can be offered by the supplier.
- Check that the supplier has a warranty policy, and ask for a guarantee of performance on the belt cleaning system that you have been recommended.
Kinder Australia fulfills all of these supplier requirements. Not only do we have a wide range of belt cleaning options in stock to suit your specific application and conveyor operations, but our dedicated team of sales engineers are highly knowledgable, they are easily accessible and can provide you with installation advice and ongoing maintenance support. For our downloadable 8 page Belt Cleaning Manual, email [email protected]
Please contact us today by phone on 03 8587 9111 or email them at [email protected] and let us help you select the correct belt cleaning system for your improved productivity.